- AINIA Digital
TERMOSEAL: Perfect sealing in every package, guaranteeing quality and food safety
Perfect sealing in every package, guaranteeing quality and food safety
A new standard in the inspection of heat-sealed plastic packaging
Detects visible and invisible defects to guarantee the quality of your production
Companies that use heat-sealed plastic packaging face significant challenges related to sealing quality and safety. Non-visible defects, such as weak seals, residues in the sealing area or undetected leaks, can compromise not only the product, but also customer trust and brand reputation.
TERMOSEAL is AINIA’s patented solution that uses advanced thermography and artificial intelligence to continuously inspect 100% of the packaging produced. Unlike traditional solutions that rely on sampling inspections or invasive techniques, TERMOSEAL ensures precise control without interrupting the production line.
Why is it important?
- Poor sealing can lead to leaks, contamination and financial losses.
- Manual visual inspections or inspections based on conventional vision do not detect internal defects.
- TERMOSEAL provides real-time data to correct problems before they affect the entire production.
Watch our video
Beyond traditional inspection: efficiency and confidence
Innovation that protects your product and your brand
TERMOSEAL offers multiple benefits that not only optimise production, but also raise quality standards in the food sector:
Comprehensive inspection
Evaluates 100% of the packaging produced, without the need for sampling.
Precise detection
Identifies visible defects (residues, sealing failures) and invisible defects (weak seals or internal inconsistencies).
Reduction in operating costs
Reduces returns, complaints and losses due to defective batches.
Maintenance optimisation
By detecting problems in real time, it helps identify and correct faults in heat-sealing machinery.
Generation of quality data
Enables analysis by batch, packaging type and work shift, facilitating traceability and continuous control.
Why choose TERMOSEAL?
- Precise inspection of 100% of the packaging, without the need for interruptions or costly adjustments.
- Detects non-visible defects such as weak seals, ensuring higher product quality.
- Cost-effective operation adaptable to various packaging references and formats.
- Patented and exclusive technology that ensures regulatory compliance and market leadership.
| Features | TERMOSEAL | Competitor A (Basic Vision) | Competitor B (Basic Thermography) | Competitor C (Hyperspectral Imaging) | Competitor D (Manual Methods) |
|---|---|---|---|---|---|
| Inspection of 100% of production | Yes | Yes | Yes | Yes (but at a high cost) | No (limited sample) |
| Detection of visible and invisible defects | Yes | No (visible only) | No (visible only) | Yes (but not cost-effective) | No (visible only) |
| In-line operation without interruptions | Yes | Yes | No (requires production to be stopped) | Yes | No (very slow and dependent on humans) |
| Affordable and competitive cost | Yes | Yes | Yes | No (high cost) | Yes (but not very efficient) |
| Compatibility with multiple formats | Yes (trays, flow-pack, doypack) | Yes (limited to certain formats) | Yes (but with functional limitations) | No (product-specific adjustments) | Yes |
| Integration with existing systems | Yes | No | No | No (high complexity) | No |
| Requires additional gases or consumables | No | No | Yes (increases operating costs) | No | No |
| Implementation time | Short | Moderate | Moderate | Long | Short |
Artificial intelligence and thermography at the service of perfection
The difference lies in the patented technology
TERMOSEAL combines three advanced technologies to provide a unique solution:
Thermography
Thermography Uses high-precision thermal sensors to identify variations in sealing temperature, detecting defects invisible to the human eye
Machine vision
Machine visionCaptures high-resolution images to visually assess the quality of the seals, detecting residues or external deformations.
Artificial intelligence
Artificial intelligence Machine learning algorithms analyse complex patterns and differences in the seals, continuously improving their accuracy.
Technological advantages
- Real-time inspection without interrupting production.
- Adaptation to different packaging formats (trays, flow-pack, doypack).
- Guarantee of regulatory compliance with food safety and quality standards.
- Advanced technology to distinguish different defects according to their level of severity.
- Possibility of adding other quality control systems using machine vision.
Proven results across multiple sectors
Tangible results that demonstrate how TERMOSEAL revolutionises quality and safety across various industries
Each implementation of TERMOSEAL has enabled our clients to reduce their operating costs, minimise returns and strengthen consumer confidence.
TERMOSEAL has demonstrated its effectiveness in various industrial applications:
Meat sector
Meat sector Detects faults in trays of fresh and processed meat, ensuring airtight packaging.
Nuts
Nuts Inspection of flow-pack bags to ensure their sealing.
Seafood
Seafood Prevents leaks in fish and seafood trays.
Prepared meals
Prepared meals Ensures the quality of heat-sealed packaging for ready-to-eat meals.
Horticultural
Horticultural Detects faults in the heat sealing of lettuce and salad bags.
Bakery
Bakery Rejection of pancake bags that do not meet sealing quality standards.
Backed by experience and innovation
Leading companies trust TERMOSEAL to guarantee excellence in every package
AINIA has been leading digital transformation and innovation in the food sector for years. Leading food companies trust TERMOSEAL to guarantee the quality of their processes, backed by our patented technologies and success stories across different sectors.
Leading companies trust TERMOSEAL to guarantee excellence in every package
An investment that pays for itself from day one
TERMOSEAL not only improves product quality, but also optimises operating costs and increases productivity:
- Waste reduction
Detects defects in real time, before they affect large volumes.
- Maintenance improvement
Maintenance control through the real-time detection of issues such as cold jaws.
- Reduction in complaints
Improves customer perception and reduces costs associated with returns.
- Increased efficiency
Real-time data enables immediate adjustments in production.
- Modularity
Multiple quality control systems using machine vision can be incorporated at the same inspection point.
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